XRF Analog Output Hub

Eight‑channel 4–20 mA current‑loop accessory for MasterXRF

Extend process control by mapping live element concentrations to PLC‑ready 4–20 mA outputs. Simple USB connection, flexible scaling, and deterministic fail‑safe behavior.

Simple USB Integration

Plug‑and‑play USB link between MasterXRF and the Hub for fast installation.

8 Loops, 4 Ports

Up to eight 4–20 mA outputs shared across four physical ports for flexible wiring.

Flexible Scaling

Specify concentrations for 4 mA and 20 mA per channel—automatic scaling handles the rest.

How it works

  • Connect the Hub to MasterXRF via USB and wire the 4–20 mA loops to your PLC/SCADA.
  • Open the Analog tab in the XRF software to view channels by Application and Element.
  • Use Edit Analog Config to assign elements by editing AnalogOutputs.csv.
  • For each channel, set the element concentrations that correspond to 4 mA and 20 mA; the software performs linear scaling.
  • Per‑channel timeout ensures fresh data; timed‑out channels are disabled and outputs are driven to 0 mA.

Note: Disabling a port disables its associated outputs. Output history is not shown in the Analog tab (use the Chart tab for trends).

Scaling & Conversion

To convert concentration to current (used by the XRF):
Conc2mA(Conc, C4, C20) = 16 * (Conc - C4) / (C20 - C4) + 4

To recover concentration from current (for PLC logic):
mA2Conc(mA, C4, C20) = (mA - 4) * (C20 - C4) / 16 + C4

OVER/UNDER/TIMEOUT conditions set output to 0.00 mA.

Software Features:

  • Eight 4–20 mA outputs — Up to eight analog outputs shared among four ports for flexible plant wiring.
  • Application/Element mapping — Assign outputs by application and element so each loop represents the metric you care about.
  • CSV‑based configuration — Edit AnalogOutputs.csv from the Analog tab—no extra tools required.
  • Per‑channel timeout — Guarantees data freshness; timed‑out channels are disabled automatically.
  • Deterministic error handling — OVER, UNDER, or TIMEOUT conditions force output to 0.00 mA for safe interlocks.
  • Charts in main app — Use the Chart tab for element history; the Analog tab focuses on live outputs.

Technical Specifications

Electrical
Outputs (8) independent 4–20 mA current loops (shared across up to 4 ports)
Resolution/Scaling User‑defined C@4mA and C@20mA per channel
Error behavior Outputs forced to 0.00 mA on OVER/UNDER/TIMEOUT
Timeout Per‑channel timeout (minutes); disables output if exceeded
 
Software Integration
XRF App Tab Analog tab: live view of assignments and output state
Config Access “Edit Analog Config” opens AnalogOutputs.csv
Assignments By Application and Element; updates via “Update Display”
History Element concentration history available in Chart tab
 
Connectivity & Ports
Host USB connection to MasterXRF
PLC Interface 4–20 mA loops, PLC‑ready
Channels Up to 8 channels; disabling a port disables its associated outputs
 
Part & Ordering
Part Number U600211
Name XRF Analog Output Hub
Compatibility MasterXRF systems
Support Pratt & Whitney Sales & Technical Support