The Standard of Accuracy
Powerful and resourceful, Pratt & Whitney's GageCal® control software sets a new standard for user-friendly calibration and part measuring. By controlling the operation and facilitating data collection, GageCal increases total measurement productivity. And with a graphics-rich user interface, you'll be amazed with how simple it is to use. GageCal is included with the following product lines: Labmaster Universal Model 175, 1000M, 1000A (with scripting), BM175, BM1000M, BM1000A, Labmicrometer Model 900, 1600, External Supermicrometer Model PC, Universal Supermicrometer Model 501, 504. GageCal is an optional add-on for the External Supermicrometer Model C and Digital Measuring Machines. We designed GageCal to be intuitive and self-teaching. So much so, that the extensive context sensitive HELP screens are seldom called upon. Mouse or hot key driven, with pull down menus and icons that let you "click" your way through calibration, GageCal helps put you at ease, so you can concentrate on the business of measuring. And the Microsoft® Windows environment allows multitasking and data export with other programs, such as gage management, EXCEL®, WORD®, or any other WINDOWS® program.
GageCal (6.0) Specifications (obsolete)
- GageCal 6.0 Installation CD [part# UPG-GCAL; sold per-instrument license].
- GageCal version 6.0+ is tested on 32-bit Windows XP, 32 and 64-bit Windows 7, and 64-bit Windows 8/8.1 and Windows 10.
- Please contact the Pratt & Whitney Service Department for hardware, software, and firmware* requirements. *USB box firmware may require updating (firmware included on GageCal Installation CD).
- GageCal version 1.0-4.10 is no longer supported.
- GageCal version 6.0 is obsolete
GageCal (7.0) Specifications/Features - latest version
- GageCal 7.0 Flash Drive [part# UPG-GCAL-USB; sold per-instrument license].
- GageCal version 7.0+ is tested on 32-bit Windows XP, 32 and 64-bit Windows 7, and 64-bit Windows 8/8.1 and Windows 10.
- Please contact the Pratt & Whitney Service Department for hardware, software, and firmware* requirements. *USB box firmware may require updating (firmware included on GageCal Flash Drive).
- GageCal version 1.0-4.10 is no longer supported.
We have changed the way gage calibration applications are selected. No more application buttons and drop menus. Simply open the “New Application” dialog by clicking on the spreadsheet icon, then select your application, standard, and grade, and start measuring.
New Gage Applications: Example: Labmaster - Bore Gages, Ball Bars, Micrometer Heads, Test Indicators, Tapered Plain Plug Gages, Thread Measuring Wires (Master and Working Sets) with support for ANSI/ASME B89.1.17-2001 tolerances.
- Better Support for Large Monitors
Temperature and Contact Correction: allows a user to set a datum, or do a two point calibration, using a master that is made of a different material, or is at a different temperature, than the artifact (part being measured).
Smart Spreadsheets Speed Up Data Entry
Faster measurement begins with selection an icon (or pressing the hot key) to first mater the instrument, and then calibrate your particular gages. The user can choose between pre-defined applications (Gage Blocks, Rings, Plugs, etc.) and Free Measure (for custom applications). With an application selected, dialog boxes will continuously prompt the user for information that will build and open a "smart" spreadsheet. This "smart" spreadsheet, in the case of pre-defined applications, will automatically enter nominal sizes, tolerance bands, define best wire size for thread measurements, calculate pitch diameters and flag out of tolerance conditions as appropriate.
The operator simply choose the class of gage (i.e., XX or XXX), in the dialogue box, selects the appropriate cell in the "smart" spreadsheet, and clicks on the close probe icon (or presses the footswitch). GageCal displays the measurement in the "Current Reading" window and automatically updates the record. The data can be saves, printed in a customized report, or exported to many popular gage management software packages.
GageCal Scripting - Labmaster Universal Model 1000A
For even more automated control, GageCal scripting allows the user to create a sequence of automated actions for complete automatic measurement of custom parts or gages. For ultimate ease of use, scripts are written in Notepad (text editor in Microsoft® Windows). Automated positioning, alignment, and measurement practically eliminate operator influence and decrease measurement time. Instrument configurations, including table alignment and position, can be saved and recalled at a later time, minimizing setup time for common artifacts.
Below is an example of a ring gage script:
Z=1.375 'move to top position (1.375 inches from ring base)
ALIGN=TILT 'do automatic tilt alignment
ALIGN=CENTER 'do automatic center alignment
WAIT=5 'wait 5 seconds
WRITE=MEAS,GAGECAL 'write the measurement to GageCal
Z=0.75 'move to middle position
MSG=Rotate ring then Press OK. 'ask user to rotate ring
Gage Management (optional)
Our optional gage management module, designed in accordance with ISO 17025 and ISO 9000, puts gage information at your finger tips. It represents a logical addition because it makes storing, retrieving and reporting gage information quite simple. You will be able to track and display gage history, wear data, current users, the product evaluated with the gage, calibration dates, days since last calibration, and much more.
Additional subsystems of the gage management module include gage studies, gage crib, gage preventive maintenance, and gage archives. With them you'll be able to control your gage data as well as your gages. The reporting system is extensive, offering both standard and custom reports. Common reports include standard calibration reports, gages due, recall letters, gage lists, supplier summaries, gage study listing and many more.